Now Offering Thermal Spray Coating Solutions

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  • ICR - International Component Repair FAA Repair Station logo with "Thermal Spray" text overlay, quality-driven message, and a hexagonal cloud design.
  • Thermach AT-3010 Plasma Control System with an atmospheric plasma spray process in action. The system is compatible with SG-100, 9MB, and F4 spray guns, delivering precision thermal spray coatings.
  • ICR’s three-powder feeder system enables precise application of functional gradient coatings. The image features Thermach powder feeders and a high-energy thermal spray process applying a bond coat for a bend test sample.
  • A close-up of ICR’s High-Velocity Oxygen Fuel (HVOF) spray system in action. The Hippojet 2700 torch emits a controlled blue-orange flame as it applies a hard face coating. The system specializes in Niobium Carbide and other high-performance coatings for aerospace and industrial applications.
  • A technician using ICR’s PF400R wire arc spray system to apply a high-temperature coating. Bright orange sparks are emitted as molten metal wire is sprayed onto a surface. On the right, two spools of wire used for the process are displayed. Wire arc coatings provide durable wear protection and component restoration for aerospace and industrial applications.
  • ICR’s thermal spray facility featuring a 480-square-foot spray booth with a robotic arm for precision coating applications. The CMAXX dust collection system, visible on the left, operates at a flow rate of 58,000 cubic feet per minute to ensure a clean and controlled environment.
  • ICR’s in-house Metallurgy Lab specializes in microstructure evaluation, tensile testing, and hardness testing. The image features precision lab equipment used for material analysis, ensuring optimal spray parameters and quality control.
  • High-resolution microscopic image of a Niobium-based coating applied using HVOF (High-Velocity Oxygen Fuel) thermal spray technology. The image highlights the detailed microstructure of the coating for aerospace and aviation applications.
  • Image of the ICR - International Component Repair FAA Repair Station logo, with team members Chris Power (Coating Specialist), Adam Wright (Coating Cell Lead), Aaron Moody (Metallurgy Lab), Chad Butler (Customer Service), and Randy Feenstra (Maintenance Manager) displayed in individual framed sections.
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Flight Flight

ICR now offers advanced thermal spray coating solutions for enhanced wear coatings and restoration of damaged parts. We specialize in Niobium Carbide and other hardface coatings, with multiple spray booths on-site and an in-house Metallurgy Lab that enables faster turnaround times for both testing and repair.

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Plasma spray coating process with robotic arm in industrial spray booth

Capabilities Include:

  • Plasma Spray Coating

  • HVOF Coating

  • Arc Wire Spray

  • Thermal Barrier Coatings

  • Research and Development

  • On-Site Metallurgy Lab